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Drinking Water Maharaja Style!

Water Treatment Systems in Rural Punjab

Sewage Recycle at ITC Maurya

At HCC’ s 247 Park, our 400 m3/day MBR
Water Infrastructure
Regional Centre of Urban and Environmental Studies
Oil & Natural Gas Company (ONGC)
South Central Railways
Helping with Healthcare
Zero B Water Vending Stations

INDION to the Defence

Arsenic & Fluoride Removal in Uttar Pradesh

Arsenic & Iron Removal, Bihar

Disaster Management Units for PHED, West Bengal

Iron Removal for PHED, Assam

Drinking Water Treatment in Punjab


Drinking Water Maharaja Style!

Our Community & Commercial Water Systems (Institutional) division was awarded a prestigious order for water purification in the Maharaja Express luxury train service, a joint venture project of Cox & Kings and Indian Railway Catering & Tourism Corporation (IRCTC). The order was for two 15 LPH RO units for ice-cube making in the dining car cum bar and for 19 units of a custom made electrolytic purification system (Eco+ Puriline) for installation in the deluxe & super-deluxe coaches - the first-of-its-kind water purifier to be installed in a super-deluxe train.

Water Treatment Systems in Rural Punjab

The Punjab government, in its efforts to ensure clean and clear drinking water to various rural areas including schools as a part of the overall government scheme for eradication of drinking water related issues, selected Ion Exchange to partner their efforts in this area. Two major activities that we are participating in, under the government’s drinking water programme, are provision of community drinking water system for rural areas and point-of-use water purifier for rural schools.
Community Drinking Water System
Since the raw water source in various areas in the state had different contaminants, the choice of technology was a crucial deciding factor in the government choosing to partner with Ion Exchange for these solutions. Our state-of-art fluoride removal systems are used to treat water containing harmful fluoride ions making it suitable for drinking. For other areas in the state where turbidity and suspended impurities are a problem because of canal water sources our state-of-the-art continuous sand filters provide an effective solution for removal of these impurities. These filters by virtue of their unique design, are ideally suited for rural areas because they require no operator attention/stoppage for backwash and can also withstand spikes and higher levels of turbidity and suspended solids.
POU Drinking Water Purifiers for Rural Schools
Under the Rajiv Gandhi Drinking Water Mission, the Ministry of Rural Development and the Dept. of Drinking Water Supply launched the Jalmani project, to provide non-electricity base drinking water purifier systems for schools in rural India. Ion Exchange received an order for 750 Eco+ Puriline POU systems from the Government of Punjab for their government schools, for disinfection and removal of microbial impurities from water.
Our Home Water Solutions (Retail) division created ripples with award of a contract for 6000 Suraksha Plus purifiers from Headquarters, Northern Command.



Sewage Recycle at ITC Maurya


In 2007, the ITC-Welcomgroup entered a new phase in its collaboration with Starwood Hotels & Resorts, with an exclusive tie-up to bring in the Starwod premium brand, Luxury to India. These super deluxe and premium Luxury Collection hotels are located at seven strategic business and leisure locations in Delhi, Mumbai, Kolkata, Bangalore,, ITC Hyderabad and Agra.


The makeover to luxury class started with ITC Maurya - the flagship hotel of the chain which receives VIPs from all over the world including the President of the United States. In keeping with ITC’s eco vision, it included environment friendly features with zero discharge by recycling over 800 m3/day waste water as a prime initiative. Ion Exchange was among the companies selected to present technology options. The proposal to use the membrane bioreactor (MBR) was accepted; and after being shortlisted, with two other world leading MBR suppliers, Ion Exchange was preferred for this project, which includes a five year O&M contract of the MBR plant. The selection was based on our experience, capability, back up service and local presence. Our pilot units at various locations including Delhi, our many full scale installations in India and our proposal to incorporate flat sheet MBR modules with their many advantages in terms of cleanablity of membrane surface, over the competing hollow fibre modules, played a key role in the award of the contract.

The treated water will be used for the cooling towers, toilet flushing, horticulture and laundry as well as to maintain the “Budha Jayanti Park” (a corporate social responsibility initiative).


Execution of the project was indeed challenging, as work had to proceed in a functioning hotel and the arrival of dignitaries and celebrities would bring execution of the project to a halt for the duration of their stay. However, close cooperation and interaction between the ITC and Ion Exchange teams saw the completion of civil and piping work, electrical cabling, mechanical erection and the installation & commissioning of the MBR modules, to allow the sewage to enter the MBR.


At HCC’ s 247 Park, our 400 m3/day MBR

HCC Real Estate Ltd. (HREL), a wholly owned subsidiary of Hindustan Construction Company, develops and markets high-value real estate projects across India. One such is a 2 million-square foot composite IT park, that will accommodate more than 6,000 professionals. In addition to offices , the complex will house banks, ATMs, retail shops, food courts, high-end restaurants, a business centre, and a gymnasium. Located in the heart of an upcoming IT hub at Mumbai’s L.B.S. Marg in Vikhroli, the “247” Park” is an articulation of the vision of being “always on” despite possible infrastructural constraints of power, water or even natural calamities.

Ion Exchange was awarded the contract for the design, supply and installation of the 400 m3/day membrane bio-reactor plant for sewage treatment and recycle for the zero discharge, LEED certified Green Building which will house around 6000 professionals. The outlet water will be used for toilet flushing and cooling tower makeup.

Ion Exchange was awarded the turnkey order, valued at Rs.1050 million for design, engineering, supply & erection of the intake water system, with water treatment, for the 2.5 MT expansion of SAIL-ISSCO, Burnpur, West Bengal. The project will be executed by Ion Exchange Infrastructure.

Water Infrastructure
The project consists of cross country pipeline for water treatment plant, and makeup & drinking water distribution system on piping network from overhead tank including sludge handling system. The scope of work broadly includes
  • Intake pumphouse of 5610 m3/h
  • Electrical substation
  • CMDI crosscountry pipeline of approx. 7 kms (of pipe size DN 900,
  • Earthen reservoir of 280000 cu.m,
  • 4050 m3/h makeup water treatment plant consisting of pump house, lamella clarifiers, sludge sump, thickener, dewatering system, centrifuge, chemical house and make up water reservoir, 100m3/h drinking water treatment plant, drinking water reservoir, potable water chlorination
  • MW cum DW OHT and distribution network of MW and DW after OHT

Regional Centre of Urban and Environmental Studies

Order from Regional Centre of Urban and Environmental Studies, Lucknow, for Rampur sewage treatment Zone-2, sewage treatment plant with 2 x 7.5 MLD Upflow Anaerobic Sludge Blanket (UASB) and sewer branch, trunk and main piping and collection.

Oil & Natural Gas Company (ONGC)

From Oil & Natural Gas Company (ONGC), Agartala, Assam, 3 sets of 35 m3/h INDION iron specific resin (ISR) based iron removal filters and mixed oxidant disinfection system for three of their housing colonies.

South Central Railways

From South Central Railways, Orissa, a 25 m3/h ISR based iron removal filter for a railway colony in Brajrajnagar, Orissa.


Helping with Healthcare

Fourth order from Wockhardt Kidney Research Centre, Kolkata, for a 400 LPH RO system and a pretreatment plant for artificial kidney dialysis (AKD) application.

Orders for RO and pretreatment plants from Ramkrishna Mission Seva Prathisthan Hospital, Kolkata and from Guru Nanak Hospital, Ranchi, Jharkand for AKD application.

Orders for RO system from Woodland Hospital, Shillong, Meghalaya and from SM Hospital, Bongaigaon, Assam a for AKD application.


Zero B Water Vending Stations

The Zero B Water Vending Station is a fully automated water dispensing machine. The multi-stage purification process assures fresh, pure and safe quality of water that meets USEPA standards. The micro processor based system dispenses water accurately in 150 ml, 200 ml and 1000 ml quantities, without any wastage. A built-in chiller and heater dispense chilled and hot water as required, with a facility for dispensing unchilled (room temperature) water. An important benefit is reduction of “plastic” pollution as it eliminates requirement of plastic bottles.
The Zero B water vending station is ideal for high traffic areas such as bus stands, railway stations, tourist spots, pilgrimage centres, super malls, residential complexes, commercial establishments, factories, offices, hotels and hospitals. A countrywide Zero B service network ensures prompt, efficient service.


Water Vending Stations installed on Railway Platforms

Zero B Water Vending Stations are successfully running at a number of railway platforms across India -

  1. Ambala (Punjab)
  2. Kanpur (U.P.)
  3. Bangalore City (Karnataka)
  4. Chennai Central (Tamil Nadu)
  5. Kachiguda (Andhra Pradesh)
  6. Vizag (Andhra Pradesh)

INDION to the Defence

From Airforce Digaru, Guwahati, contract for 100 m3/h lamella clarifier & 2 x 50 m3/h auto valveless gravity filters.

INDION to the Defence

INDION to the Defence

Sewage recycling plant for housing colony at Military Engineering Services, Hansa, Goa.


Arsenic & Fluoride Removal in Uttar Pradesh

We demonstrated and installed an arsenic removal handpump attachment unit at village Boutha, Gorakhpur district in collaboration with UP Jal Nigam Gorakhpur. Six households in the village are using the treated water from this unit which has a flow rate of 15 litres per minute. The arsenic level in the treated water is nil as compared to 60 ppb in the raw water.

We also installed our fluoride removal handpump attachment unit at Soanbhadra in Robertganj district. Three households are using the fluoride free water from the handpump. Treated water flow Is 8 litres per minute. This was also done in collaboration in the UP Jal Nigam. Both units have been successfully field tested in the presence of engineers of the UP Jal Nigam.


Arsenic & Iron Removal, Bihar

We have supplied twenty-one 5 m3/h arsenic cum iron removal units to Punj Llyod Limited under the Mini Water Supply Scheme in Bihar. The solar powered units will provide arsenic-free & iron-free drinking water to villages in Bihar. Based on our patented iron specific resin INDION ISR and indigenous arsenic adsorbent resin INDION ASM, the treatment units are designed to selectively remove arsenic from ground water without affecting the characteristics of influent water. INDION ASM has successfully met the Toxicity Characteristic Leaching Procedure (TCLP) test as per EPA 1311 and found safe for disposal.

Disaster Management Units for PHED, West Bengal

Disaster Management Units for PHED, West Bengal Disaster Management Units for PHED, West Bengal Disaster Management Units for PHED, West Bengal

We supplied two 2000 l/h truck-mounted disaster management units for drinking water the to Public Health Engineering Department (PHED), West Bengal. Treatment consists of ultra filtration and reverse osmosis followed by ozonation for disinfection. The treated water is packaged into 500 ml pouches (4000 pouches per hour are produced for distribution). The compact, skid mounted units are fully containerised; DG sets as power backup are mounted on the truck and the units can be operated on an external power source as well.

Our INDION disaster management units have been designed to treat any source of water available at the time of natural disasters, thus making the water suitable for drinking;


Iron Removal for PHED, Assam

We have supplied 850 units of iron removal hand pump attachments to the Public Health Engineering Department (PHED), Assam. The units are based on our patented iron specific resin INDION ISR and produce iron-free drinking water to the rural areas. Compact, sturdy, easy to operate, maintenance free; they are also economical as they do not require electricity or chemicals (only simple backwashing) and are thus ideal for rural applications.

Drinking Water Treatment in Punjab

About 50 villages with a population of around 45000, are benefiting from our water treatment plants at Hardosharni and Tibbad, near Pathankot, Punjab. The water available was not suitable for drinking, cooking or bathing, due to very high turbidity and the presence of high biological content. The water treatment plants which consist of a continuous sand filter and an activated carbon filter, produce 50,000 litres of potable per day. Villagers have noticed the visible improvement in water quality.

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